Electrolux White goods manufacturing facility brochure

General information 

Metal Sheet Forming Line MAS | 2023

Used to produce fridge door panel

Line Specifications

• Producer: MAS AUTOMAZIONI SRL

• Year of production: 2023

• Electrical supply: 400 V (±10%), 50 Hz

• Compressed air: 4.5-6 bar, dew point +5°C

• Cycle time: 10 seconds

• Changeover time: Automatic

• Line dimensions: 38.1 m (L) × 9.6 m (W) × 4.4 m (H)

• Sheet dimensions:

  • Length: 400-2200 mm (±1 mm)

  • Width: 650-900 mm (±1 mm)

  • Thickness: 0.35-0.55 mm (±0.04 mm)

.

Currently used in the manufacture of fridge door panels. 

Metal sheet forming line comprises of :

Sheet loading with measuring laser Sensors.

Punching Bending Station with 2 Sets of bending Blades for different shapes.

2 available spaces for additional bending or forming Stations.

2nd punching stations.

Total pieces made to date: 89963.

2x scrap conveyors.

Siemens S7 controls. 

Metal Sheet Forming Line QS | 2004

Used to produce Top panel

•Producer of the line:  QS Group

•Year of production:  2004

•Electricity:  Voltage 400 V ± 10% - 50 Hz frequency

•Compressed air:  Pressure min/max 4,5 - 6 bar - Dew point + 5 °C

•Cycle Time:    25 sec.

•Changeover time:  automatic

•Dimension of line:  length 34,6m; width 5,2m

•Dimension of coil:  width 632mm
  thickness 0,5mm (+/-0,04mm)

.

Featuring: 

Shearing, Bending and punching stations, shown in photos labelled - R89, R109, R125, R145, R157 and R189.

Sacma Cutting and Slitting machine SACMA

Sacma cutting and slitting line:

•Producer of the line:  Sacma S.R.L Italy, Vigevano (PV)

•Year of production:  1975

•Electricity:  Voltage 400 V ± 10% - 50 Hz frequency

•Compressed air:  Pressure min/max 4,5 - 6 bar

•Cycle Time:    decoiling speed is max 12m/min

•Dimension of the line:  length 23,5m; width 4,8m

•Width of the coil:  min 300mm / max 1280mm (maximum weight of coil 12ton)

•Length of the sheet:  min 450mm / max 3000mm

•Thickness of material:  0,4-1,0mm

Metal Sheet Forming Line COSMA | 2018

Used to produce Side panel

Line Specifications:

• Producer: Cosma S.R.L., Vigevano (PV), Italy

• Year of production: 2018

• Electrical supply: 400 V (±10%), 50 Hz

• Compressed air: 4.5-6 bar, dew point +5°C

• Cycle time: 10 seconds per side panel (left or right)

• Changeover time: Minimum 10 seconds

• Line dimensions: 67.5 m (L) × 11.8 m (W) × 3.9 m (H)

• Sheet dimensions:

  • Length: 600-2100 mm (±1 mm)

  • Width: 500-650 mm (±1 mm)

  • Thickness: 0.35-0.55 mm (±0.04 mm)

• Side panel dimensions:

  • Width: 480-550 mm

  • Length: 600-2000 mm

  • Front edge height: 20-35 mm

. 

Metal sheet line comprises of:

Metal sheet checking stations for dimension and weight

6 x Stations for bending, punching and cutting.

Automated metal Sheet loading/unloading stations

2 x pick and place Kuka robots with controllers.  

All contained in fenced operational area, total length 67m 

Metal Sheet Forming Line TEAS | 2010

•Producer of the line:  TEAS S.R.L Italy

•Year of production:  2010

•Electricity:  Voltage 400 V ± 10% - 50 Hz frequency

•Compressed air:  Pressure min/max 4,5 - 6 bar - Dew point + 5 °C

•Cycle Time:  27 sec.

•Dimension of line:  length 58,0m; width 5,0m

•Dimension of the sheet:  length min 600mm / max 2100mm (+/-1mm)
  width min 500mm / 650mm (+/-1mm)
  thickness min 0,35mm / max 0,55mm (+/-0,04mm)

Currently used in the manufacture of fridge door panels. 

Metal sheet line comprises of :

12 x stations for Punching , long side bending, short side bending and the mechanical insertion of fixings

. 

Metal Sheet Cutting Press QS | 2004

QS cutting line.

•Producer of the line:  QS Group Italy S.p.A.

•Year of production:  2004

•Electricity:  Voltage 400 V ± 10% - 50 Hz frequency

•Compressed air:  Pressure min/max 4,5 - 6 bar - Dew point + 5 °C

•Cycle Time:  average decoiling speed is 20m/min (max. 30m/min.)

•Changeover time:  average time is 15min

•Width of the coil:  min 500mm / max 900mm

•Length of the sheet:  max 2100mm

•Thickness of material:  0,4-0,6mm

•Dimension of the line:  length 16,5m; width 8,0m

Roll Feed Thermoforming Machine QS VF-20-08-02 | 2003

Used to produce Fridge door liner by the process of thermoforming.  YOM 2003

General

• Maximum roll diameter: 1200 mm

• Maximum roll width: 850 mm

• Minimum roll width: 570 mm

• Sheet loading height: 1750 mm

• Sheet feeding height: 1750 mm

• Discharge height of thermoformed product: 1750 mm

• Machine overall dimensions: See layout drawing

Roll Unwinding Station

• Sheet loading: Manual

• Roll change: Automatic (pneumatic)

• Sheet pulling: Motorized

Heating Station

• Format change: Motorized

• Format change stroke length: 500 mm

• Oven emptying in emergency: Automatic (pneumatic)

• Upper panel radiators: 134 × 300 W + 45 × 600 W

• Upper panel radiator power: 67,200 W

• Lower panel radiators: 112 × 600 W

• Lower panel radiator power: 67,200 W

Forming Station

Moving Level of the Mould Holder

• Maximum stroke of pneumatic cylinders: 750 mm

• Closing force of pneumatic cylinders: 687.5 daN × 4

Clamping Ring (Rim)

• Maximum stroke of pneumatic cylinders: 200 mm

• Closing force of pneumatic cylinders at 6 bar: 735 daN × 2

Pre-Stretching / Cooling Dome for Thermoformed Product

• Maximum stroke of pneumatic cylinders: 200 mm

• Closing force of pneumatic cylinders: 687.5 daN × 2

• Electric fan power: 0.55 kW × 4

Vacuum System

• Pump capacity: 240 m³/h × 2

• Pump motor power: 5.5 kW × 2

• Tank capacity: 1200 L × 2

Pneumatic System

• Operating pressure: 6 bar (±10%)

• Air intake connection:

Water System

• Operating pressure: 2.5 bar (±10%)

• Water intake (flow to chiller, closed-loop connection): DN ½"

• Temperature: 15°C (±10%)

Electrical System

• Three-phase electrical voltage + neutral + earth: 400 V (+10% / -6%)

• Frequency: 50 Hz

• Installed power: 280 kW

• Current: 465 A

. 

A Roll feed Thermoforming machine currently used in the manufacture of fridge door linings. 

Thermoformer comprises of :

Roll Unwinding Station.

Heating Station. - Upper and lower pre heater and heating

Forming Station. - table closing force of da Nx2: 735. 

Clamping Ring.

Pre-Stretching / Cooling Dome.

Vacuum System.

Pneumatic System.

Full workshop manuals.

Machine footprint of approximately 10m x 3 m x 5m.

Co-Extruder BATTENFELD BEX-1-150-32-D-V / BEX 45-25E

Battenfeld BEX-1-150-32-D-V / BEX 45-25E / 89-9436-3201 extruder machine.

Producer: Battenfeld-cincinnati Germany GmbH. ​

Year of production: 1999

Year of installation: 1999

Rated voltage: … V

Maximum current consumption: … A

Frequency: 50 Hz

Required pressure: 6 bar

Total weight: … kg

Noise level: … dB

Hydraulic pressure for the screen changer:

Extrusion material yield: 1000-1200 kg

(filter limited yield: app. 850 kg)

Possible thickness: 1 – 5 mm

Maximum width: app. 1450-1480 mm

. 

Battenfeld BEX-1-150-32-D-V / BEX 45-25E / 89-9436-3201 extruder machine currently used in the production of refrigeration panels. 

Comprising of: 

Screw and barrel assembly, motor and drive system, control interface, and supporting auxiliary systems for feeding, thermal regulation, and downstream processing. 

Details :

Feed station - 2x silos.

2 x metal separators - Degacan HE degassing elements, co-extruder Type BEX-1-150-32-D-V and BEX 45-25E / 89-9436-320 to produce sheet or coils.

Main Extruder composed of 7 heating Zones and one vacuum Zone.

Co-extruder composed of 3x heating/cooling zones to control polymer 

Followed by 3x Calenders with temp controllers 

Extrusion die - TBC if included.

Calender line set up. 

Betacontrol Mk1 thickness measuring system. Radioactive source hast been removed.

Calvatron corona treatment system.

Kalvar Calvtron automatic coil changing.

Rollers and calibration table. 

End of line sheet separation and Side cutting (sliting) machine. 

BC touch control interface

Full workshop manuals.

Granulator (1200kg/h) RAPID Granulator 500 Series 500-120 | 2003

Rapid 45120 granulator machine.

Rapid Granulator 500-120 Specifications

• Producer: Rapid Granulator AB

• Year of production: 2003

• Model: Rapid Granulator 500 Series 500-120

• Throughput capacity: Up to 1,200 kg/h

• Throughput capacity (inner liner and door liner grinding): Approx. 450-500 kg/h

• Rotor diameter: 450 mm

• Rotor type: 3-blade, open

• Rotating knives: 6 (3 × 2) standard

• Fixed knives: 4 (2 × 2) standard

• Additional fixed knives: Optional for higher capacities

• Cutterhouse (Super-Tangential): 1,220 × 580 mm

• Motor power: 37 kW

• Weight: 3,600 kg

• Standard screen hole diameter: 8 mm

Thermoforming machine COMI BL 2200x900x600-NG-EL-PF-DX | 2013

used to produce innerliner, Vacuum forming machine BL 2200x900x600-NG-EL-PF-DX, YOM 2013, serial No C1091, Voltage 380v-N-50HZ+PE

Machine Specifications Summary

Forming & Sheet Dimensions

• Maximum inside frame dimensions: 2205 × 905 mm

• Mould base maximum size: 2200 × 900 mm

• Mould base minimum size: 700 × 500 mm

• Maximum sheet size: 2290 × 960 mm

• Minimum sheet size: 790 × 560 mm

• Maximum mould height: 850 mm (600 + 250 mm)

• Maximum formed part height: 600 mm

• Maximum sheet stack height: 1000 mm

• Sheet support stack height: 144 mm

Electrical Power Requirements

• Upper heating power: 93.8 kW

• Lower heating power: 80.3 kW

• Forming motors: 23.2 kW

• Sheet conveyor motor: 4.6 kW

• Transport support regulation motors: 0.6 kW

• Sheet centering device motors: 0.36 kW

• Sheet pick-up motors: 3.0 kW

• Cooling fan motor: 5.5 kW

• Extraction fan motor: 0.25 kW

• Unloading transfer motors: 3.0 kW

• Guillotine group motors: 8.1 kW

• Conveyor belt motor: 0.75 kW

• Thermoregulator units: 25.65 kW

• Chiller unit: 16.25 kW

• Ancillary equipment maximum consumption: 3.89 kW

• Maximum installed power: 269 kW

• Typical operating power (50% load): 135 kW

Pneumatic System

• Forming tank capacity: 2 m³/cycle

• Pneumatic system pressure: 600 kPa

• Air consumption (VGS): 0.85 m³/cycle

• Air consumption (movements): 0.35 m³/cycle

• Air consumption (cooling): 0.90 m³/cycle

• Air consumption (pressure forming at 200 kPa): 3.2 m³/cycle

• Total air consumption: 4.85 m³/cycle

Mechanical Characteristics

• Forming platen closing force: 400,000 N (400 kN)

• Maximum mould + reduction frame weight: 2,200 kg

• Machine weight: 30,000 kg (30 tonnes)

Water Chiller Unit

• Chiller tank capacity: 240 litres + pipework

• Water inlet pressure: > 0.1 kPa

• Water outlet pressure: 0 kPa

• Water inlet temperature: 20 to 25 °C

Utilities Required

• Electrical supply: 269 kW installed load

• Compressed air: 600 kPa pressure, 4.85 m³/cycle consumption

• Cooling water: 20-25 °C inlet temperature

Chilled water tank: 240 litres minimum capacity

.

Fully automatic thermoforming machine designed to shape plastic sheets up to 2200 × 900 mm with a maximum forming depth of 600 mm, suitable for high-capacity industrial applications.

Thermoformer details: 

Forming area 2200mm x 900mm

Max forming depth 600mm

3x loading stations.

1 x heating station. - (pre heating, final heating, upper and lower elements) ceramic/quartz infrared elements

Pressure and vacuum forming operation. 

4 x side trimming presses. (rotation) Guillotine. 

Scrap collection end station.

Automation: Fully automatic batch processing with operator control panel featuring manual/automatic modes. Industrial grade build with multiple access doors, observation windows, and integrated ventilation heat management. 

Applications -

High-throughput environments, this COMI machine is ideal for producing refrigerator liners, door panels, containers and other thermoplastic components where consistent quality, large sheet handling, and repeatable forming cycles are essential 

Thermoforming machine COMI

used to produce innerliner

Equipment Specifications Summary

Forming and Tool Dimensions

• Maximum frame inner size: 2005 × 905 mm

• Maximum tool base size: 2000 × 900 mm

• Minimum tool base size: 700 × 500 mm

• Maximum sheet size: 2090 × 960 mm

• Minimum sheet size: 790 × 560 mm

• Maximum tool height: 800 mm (550 + 250 mm)

• Maximum formed workpiece height: 550 mm

• Maximum sheet stack height: 1000 mm

• Maximum pallet height: 180 mm

Heating System

• Upper heating power: 83.3 kW

• Lower heating power: 71.3 kW

• Upper preheating power: 52 kW

• Lower preheating power: 46.8 kW

Drive Motors & Auxiliary Equipment

• Oil pump motor power: 19 kW

• Vacuum pump motor power: 23.4 kW

• Sheet centering motors power: 0.24 kW

• Sheet feed motor power: 2.2 kW

• Sheet feed width-adjustment motor power: 2.2 kW

• Sheet picker motor power: 0.37 kW

• Fan motor power: 5.5 kW

• Shear motor power: 2.2 kW

• Carriage motor power: 2.2 kW

• Rotary table motor power: 1.1 kW

• Scrap cutter motor power: 3.0 kW

• Scrap conveyor motor power: 0.37 kW

• Finished workpiece discharge belt motor power: 0.75 kW

• Cross-cutting motor power: 0.25 kW

• Cross-cut scrap conveyor motor power: 0.22 kW

• Transfer unit motor power: 1.5 kW

• Auxiliary units maximum consumption: 5.1 kW

• Tempering unit power: 52 kW

Electrical Requirements

• Maximum installed power: 375 kW

• Power consumption at 70% load: 262.5 kW

Vacuum System

• Vacuum pumps capacity: 750 m³/h (250 × 3)

• Tool vacuum tank capacity: 2,000 L

• Bell vacuum tank capacity: 2,000 L

Hydraulic System

• Required oil quantity: 600 L

• Hydraulic operating pressure: 10 MPa

• Maximum hydraulic operating pressure: 18 MPa

Pneumatic System

• Required air pressure: 600 kPa

• Compressed air consumption: 1,300 N litres/cycle

Cooling Water Requirements

• Incoming water pressure: 200-300 kPa

• Incoming water temperature: 12-20 °C

• Outgoing water temperature: 30-35 °C

Mechanical Characteristics

• Lower tool holder force: 9,000 kg

• Machine weight: 35,000 kg (35 tonnes)

Key Utility Requirements

• Electrical Supply: 375 kW installed load

• Compressed Air: 600 kPa, 1,300 N litres/cycle

• Cooling Water: 200-300 kPa at 12-20 °C

• Hydraulic Oil Capacity: 600 litres

Vacuum Capacity: 750 m³/h with two 2,000-litre vacuum tanks

. 

Fully automatic thermoforming machine designed to shape plastic sheets suitable for high-capacity industrial applications. 

Thermoformer details: 

Forming area 2005mm x 905mm

Max forming depth 550mm

3x loading stations.

1 x heating station. (pre heating, final heating, upper and lower elements) - ceramic/quartz infrared elements

Pressure and vacuum forming operation. 

4 x side trimming presses. (rotation) Guillotine. 

Scrap collection end station.

Automation: Fully automatic batch processing with operator control panel featuring manual/automatic modes. Industrial grade build with multiple access doors, observation windows, and integrated ventilation heat management. 

Yom 2007.

Thermoforming machine ADOLF ILLIG UA 200/1g | 1999

used to produce Door liner , Adolf ILLIG UA 200/1g, serial 1573, YOM 1999

Machine Specifications

Forming Dimensions

• Maximum forming area: 1,960 × 960 mm

• Minimum mould dimensions: 860 × 720 mm

• Maximum draw depth: 600 mm (positive/negative)

Material Handling

• Maximum material width: 1,000 mm

• Maximum material thickness (roll): 2.0 - 2.5 mm (used for 1.0-1.5mm thickness)

• Maximum material thickness (sheet): up to 10 - 12 mm

• Maximum roll diameter (QS unit): 1,200 mm

Power & Energy

• Total heating capacity: 87.2 kW

• Power supply: 3 × 380-400 V, 50 Hz

• Total connected load: ~105 kW (configuration dependent)

Pneumatics & Vacuum

• Operating pressure: 6 - 10 bar

• Vacuum pump capacity: 100 - 160 m³/h (unit not explicitly shown, but typically specified as m³/h)

Control System

• Primary PLC: Proprietary ILLIG control system

• Indexing accuracy: ± 0.2 mm

Utility Requirements

• Electrical supply: 3-phase, 380-400 V, 50 Hz

• Connected electrical load: approximately 105 kW

• Compressed air: 6-10 bar operating pressure

• Vacuum system capacity: 100-160 m³/h

• Primary PLC - Prorietary ILLIG

Indexing Accuracy +- 0.2mm

.

High-precision, servo-driven thermoforming machine designed primarily for sheet-fed plastic processing.

Thermforming machine COMI SL200x90 NG DX | 1993

COMI/RIGO 0599 inner liner thermoforming machine, SL200x90 NG DX

Machine Specifications

Forming & Tool Dimensions

• Maximum mould base dimensions: 2000 × 900 mm

• Minimum mould base dimensions: 800 × 480 mm

• Maximum frame interior light dimensions: 2000 × 900 mm

• Maximum mould height: 800 mm

• Maximum molded piece height: 550 mm

• Maximum sheets pack height: 1000 mm

• Maximum sheets support pack height: 180 mm

Heating System

• Superior heating power: 89 kW

• Inferior heating power: 78 kW

• Superior preheating power: 52 kW

• Inferior preheating power: 46.8 kW

Motors & Drives

• Oil pump motor power: 30 kW

• Vacuum pump motors power: 12 kW (3 × 4 kW)

• Sheet transport motor power: 1.6 kW

• Transport regulation motor power: 1.1 kW

• Sheet moving motor power: 0.25 kW

• Ventilators motor power: 0.50 kW (2 × 0.25 kW)

• Pyrometer motor power: 0.18 kW

• Discharge transfer motor power: 0.70 kW

• One-blade motors power: 5 kW

Cooling & Utilities

• Thermorefrigerator power: 78 kW

• Auxiliary equipment maximum consumption: 3.87 kW

Electrical Requirements

• Maximum installed power: 399 kW

Vacuum System

• Vacuum pump capacity: 570 m³/h (3 × 190 m³/h)

• Vacuum tank capacity: 4,000 L (2,000 + 2,000 L)

Water Requirements

• Water inlet temperature: 12-20 °C

• Water inlet pressure: 2-3 bar

• Closed-circuit water maximum capacity: 130 L/min

Pneumatic & Hydraulic Requirements

• Pneumatic operating pressure: 6 kg/cm²

• Hydraulic operating pressure (min/max): 110 / 140 kg/cm²

Mechanical Characteristics

• Upper die holder force: 9,000 kg

• Inferior die holder force: 9,000 kg

• Oil quantity for operation: 480 L

• Air consumption (movement = 700, cooling = 800): 1,500 N litres/cycle

• Machine weight: 25,000 kg (25 tonnes)

Thermoforming machine COMI HEDL 2000x800x200 | 2014

COMI 1092 Door liner thermoforming machine, Thermoformer HEDL 2000x800x200, YOM 2014, serial number C1092

Machine Specifications (List View)

Forming & Mould Dimensions

• Maximum inside frame dimensions: 2004 × 804 mm

• Maximum moulded piece height: 150 mm (male mould) / 50 mm (female mould)

• Maximum mould base dimensions: 2000 × 800 mm

• Minimum mould base dimensions: 600 × 500 mm

• Coil width range (min/max): 580 to 900 mm

Mechanical Characteristics

• Lower die holder force: 40,000 kg

• Machine weight: 20,000 kg (20 tonnes)

• Machine dimensions: Refer to Drawing LO-029-14-01

Heating System

• Upper heating power: 168 kW

• Thermoregulators power: 24.99 kW (3 × 8.33 kW)

Motors & Drives

• Forming motor power: 12 kW

• Vacuum pump motor power: 7.8 kW

• De-reel device motor power: 0.37 kW

• Sheet conveyor motor power: 8.17 kW

• Transport regulation motor power: 1.1 kW

• Fan motors power: 3.0 kW (4 × 0.75 kW)

• Transfer unloading motor power: 3.0 kW (2 × 1.5 kW)

• Scraps cutting motor power: 2.2 kW

• Moulded-piece unloading belts motor power: 0.5 kW

Cooling & Auxiliary Equipment

• Chiller power: 28.75 kW

• Auxiliary equipment maximum power: 4.12 kW

Electrical Requirements

• Maximum installed power: 264 kW

• Typical operating power (50% load): 132 kW

Pneumatic Requirements

• Pneumatic operating pressure: 6 bar

• Air consumption: 2,000 N litres/cycle

Water Requirements

• Water temperature: 25 °C

Water pressure: 2 to 3 bar

..

Fully automatic thermoforming machine designed to shape plastic sheets up to 2000× 800mm mm with a maximum forming depth of 150mm(200mm) , suitable for high-capacity industrial applications.

Thermoformer details: 

Forming area 200mm x 800mm

Max forming depth 150 (200) mm

Heating station. - ONLY Upper heater, Heater length fully configurable, fullfill pre-heating and heating together.

Pressure and vacuum forming operation. 

Trimming presse.  

Scrap collection end station.

Industrial grade build with multiple access doors, observation windows, and integrated ventilation heat management. 

Punching machine KONKOLY

Producer: Konkoly Electro Kft., Hungary,

Year of production: 2020

Year of installation: 2020.12

Rated voltage: 400 V

Maximum current consumption: 40 A

Frequency: 50 Hz

Required pressure: 6 bar

Total weight: 5500 kg

Noise level:

Hydraulic pressure:

Cycle Time: appr. 30 sec.​

Changeover time: appr. 10-30 min.​ depend on the required tooling

.

Laser Cutting Machine ELEN Blade RF 333 | 2013

TEAS - Inner liner laser punching machine.

Producer of the line: TEAS S.p.a., ​

Year of production: 2013

Year of installation : 2014

Electricity: Voltage 400 V ± 10% - 50 Hz frequency​

Cycle Time: appr. 60 sec.​

Changeover time: appr. 30-35 min.​

1 x Robotic punching laser 600w 

Details: 

Laser Cutting Machine ELEN Blade RF 333 installed on a ABB robot arm and Irc5 controller (2004) 36,000h. Including enclosure, turning table and air extraction units.  

Cabinet Foaming Machine KRAUSS MAFFEI

Krauss Maffei foaming machine used to produce fridge cabinet

Details and layout .

Dry system:

-Installed on floor level

-8pcs (2x4) fixtures

-Faced-up foaming

-Cabinet transporting on pallets

-Manual loading, automatic outfeed

      of cabinets

Wet system:

             - Installed on mezzanine

             - Chemicals supplied through pipelines

                from bulk storages

             - Raw Polyol and Cyclopentane are

               pre-mixed locally 

Details and parts

-Was produced in 2008 by Krauss Maffei Italia Srl.

-Over 5 million cycles

-Main dimensions: L x W x H = 30,5 x 16 x 8m

-Product dimensions: LxWXH = 2100x600x570mm

-Fixtures are tempered by water

-Molds are heated with air inside fixtures

-Mold storage for 54pcs molds, mold change semi manual.

Main Parts

• Storage tanks

  • Raw Polyol tank

  • Isocyanate daily tank

  • Blended Polyol daily tank

  • Capacity: 500 L each

  • Cooling: Water-cooled

  • Heating: Electric

• Polyol-Cyclopentane Mixer

  • Blends different ratios for door and cabinet production lines

• Mixing Heads

  • 16/25 ULP-2KV80G: Output 2,000 g/s

  • 12/18 ULP-2KVV-80G: Output 1,300 g/s

• IBC Downloading Station

  • Transfers Polyol from IBC to 300 L tank

  • Direct supply to pre-mixer from tank

. 

Contained on Mezzanine - Atex enclosure containing Mix tanks/dozing pumps. Gas exhaust burner and Hyperion chiller.

Twin Side by Side Foaming Machine CANNON Foaming machine | 1999

Twin Cannon door forming machine

• Producer of the line: Cannon Italy, Renovated by TEAS

• Year of production: 1999

• Year of installation: 2008

• Electricity: Voltage 400 V ± 10%, 50 Hz frequency

• Cycle time: Approx. 60 sec.

• Changeover time: Approx. 15-30 min.

• Dimension of machine: 5.2 × 4.2 m (Safety frame)

• Dimension of fixture: 2300 × 800 mm

• Height of closing fixture: 160 mm

• Foaming machine (Wet side): Puromat 30

. 

Open mould foaming machine featuring a 6x carrousel reaction mould holder

Foaming Machine KRAUSS MAFFEI | 2012

1. Producer of the line: Krauss Maffei Italy

2. Year of production: 2012

3. Year of installation: 2018

4. Electricity: Voltage 400 V ± 10%, 50 Hz frequency

5. Cycle time: Approx. 60 sec.

6. Changeover time: Approx. 30-35 min.

7. Dimension of machine: 5.5 × 5.5 m (Safety frame)

8. Dimension of foaming pallet: 2500 × 800 × 200 mm

9. Height of closing fixture: 200 mm

Open mould foaming machine featuring a 6x carrousel reaction mould holder. Storage area with set of tooling racks (tooling not included). 

Industrial 6-axis Robot KUKA KR210 L-180-2 2000 Workstation | 2005

Vacuum insulation panel pressing workstation.

-Produced in 2005, renewed and installed at HUC in 2019

-~1millon cycle

-Table size: 2500 x 1000mm

-Loading- and unloading of components and starting the  machine are done manually

-KUKA robot, type KR210 L-180-2 2000

-Produced in 2005, renewed and installed at HUC in 2019

-~1millon cycle

-Table size: 2500 x 1000mm

-Loading- and unloading of components and starting the  machine are done manually

Industrial Washing Machine for hanging parts - conveyor fed

. Details: 

Industrial washing machine for use with a conveyor throughput system, featuring a 1200Kw Hot water burner, washing ion exchange, water pumps: 8x 11kw and 6x7kw (60m length ) and Skid hot air dryer (60m length) in a snake configuration.

Manual -Powder Painting Booth WAGNER | 2001

Manual powder painting Booth manufactured by Wagner in 2001. 

Twin operator platforms. 

Side opening doors, (both sides).

Stainless steel construction.

Two debusting units. 

Presently not in use. 

Dimensions 4m x 1.7m 

Automatic Powder Painting Line WAGNER | 2001

•Automatic Powder Painting Line manufactured by Wagner in 2001. 

Featuring:

2x 10 nozzle adjustable spray guns

2x 2 nozzle fixed spray guns. 

2x de-buster units and 1x paint recovery unit.

Paint control renewed in 2019, Wagner Itep control system. 

Alfa electric air conditioner. 

Oil remover, Parker Hiross PST120 polestar, 2019.

Drying oven Paint Line

Drying oven Paint Line with two burners rated at 630Kw. 

Total length, including cooling area 120m.

Conveyor Powder painting line Flex coop | 2001

Powder painting line- Conveyor.

•Producer of the line:  Flex coop, Hungary

•Year of production:  2001

•Electricity:  Voltage 400 V ± 10% - 50 Hz frequency

•Cycle Time:  4 full cycle per one shift

•Konveyor speed:  4m/min

•No of hunging point:  385

•Length:    388m

•Distance between points  800mm

Thimon Shrinkhood packaging machine THIMON COVERPAL 1250 | 1999

Thimon Shrinkhood packaging machine.

-produced in 1999 by Thimon,

- over 7 million cycles

-Main dimensions: L x W x H = 7,2 x 4,2 x 4,3m

-Product dimensions: LxWXH = 600x600x2000m

-Shrinking hoods are heated with natural gas

Thimon Shrinkhood packaging machine. THIMON COVERPAL 1250 | 1999

Thimon Shrinkhood packaging machine.

-produced in 1999 by Thimon,

- over 7 million cycles

-Main dimensions: L x W x H = 7,2 x 4,2 x 4,3m

-Product dimensions: LxWXH = 600x600x2000m

-Shrinking hoods are heated with natural gas

Wrapped evaporator line

 Wrapped evaporator line.

Producer of the line:  TEAS srl

Year of production:  2013

Compressed air:  Pressure min/max 5.5 - 6 bar

Absorbed power:   80 - kw, 400 V / 50 Hz – 3PH + N + PE

Capacity:    396 pcs / shift (net time of one shift = 450 min)

Dimension of the line:  22m x 11m

Imputs:

Al tube:  D=7.5; Wall thickness=0.75 mm

Al tape:  50 x 1000mm, BN.105 HT

Freezer tape:  38 x 3200, BN 98 FT

Conductive pasta:  TEROSON RB 301

. 2x HUC evaporator applicatorStation 1 Freezer tape applicationStation 2: Evaporator Tube wrapping, tape wrapping with conductive Pasta applicator (BALTI)

Freezer Compartment Evaporator Production Line TEAS | 1999

TOP Freezer compartement cell production line:

Producer of the line:  TEAS srl (no longer exists)

Year of production:  1999

Compressed air:  Pressure min/max 5.5 - 6 bar

Capacity:    396 pcs / shift

Dimension of the line:  10m x 9.5m

Capacity:   400 pcs / shift (net time of one shift = 450 min)

Cycle time:   67.5 sec / pcs
Imputs

Al tube:    D=7.5; Wall thickness=0.75 mm

Al sheet:    Thickness: 0,35mm; sheet widths: 285mm; 257mm; 273mm

Freezer tape:  38mm x 1000 m