Description

Item Description:

Lot consists of:
(1) Stanel Air Throttle Assembly Line with 10 Stations

Technical Details:
CSN Stanel Air Throttle Assembly Line with 10 Stations (2012)

The CSN Stanel Air Throttle Assembly Line is a multi-station assembly system designed for the production and testing of automotive air throttle units. The line consists of ten sequential stations, each dedicated to a specific assembly or verification step. All stations were manufactured in 2012 and combine manual loading operations with automated assembly, testing, and marking processes to ensure product quality and traceability.

Station 1: CSN-12812 Air Throttle Labeling Station (2012)

Process steps:

Manual body loading
Automatic label printing and application
Station 2: CSN-12813 Air Throttle Seal and Shaft Assembly Station (2012)

Process steps:

Manual body loading
Seal positioning and assembly
Shaft positioning and assembly
Data matrix verification
Station 3: CSN-12814 Air Throttle Bearings Assembly Station (2012)

Process steps:

Manual body loading
Sintered bearing positioning and assembly
Shouldered bearing positioning and assembly
Data matrix verification
Station 4: CSN-12815 Air Throttle DC Motor Assembly Station (2012)

Process steps:

Manual body loading
Motor and plate positioning and assembly
2x automatic screwing
Data matrix verification

Equipment:

Weber C30S screwing and feeding system
Station 5: CSN-12816 Air Throttle Laser Lock Ring Welding Station (2012)

Process steps:

Manual body loading
Gear positioning and assembly
Torsion spring positioning and assembly
Lock ring positioning and laser welding
Data matrix verification

Equipment:

Rofin Starpulse 90 Laser
Termotek P805-18243-2 laser chiller
Fuchs Umwelttechnik MKF335 filtering unit
Station 6: CSN-12817 Air Throttle Flap Assembly Station (2012)

Process steps:

Manual body loading
Manual flap greasing, positioning and assembly
2x automatic screwing
Data matrix verification

Equipment:

Weber C30S screwing and feeding system
Station 7: CSN-12818 Air Throttle Achse Cap Assembly & Airflow Adjustment Station (2012)

Process steps:

Manual body loading
Gear positioning and assembly
Cap positioning
Flap adjustment
Leak test
Data matrix verification

Equipment:

Weber C30S screwing and feeding system
ATEQ D520 leak test system
Station 8: CSN-12819 Air Throttle Leak Test Station (2012)

Process steps:

Manual part loading
Leak test
Data matrix verification

Equipment:

ATEQ D520 leak test system
Station 9: CSN-12820 Air Throttle Cover Assembly and Testing Station (2012)

Process steps:

Manual part loading
Cover positioning and assembly
RLC and dissipation testing
Sealing and cleaning
Data matrix verification

Equipment:

Mastervac MBF30 filtration system
Nilfisk VHW2111 industrial vacuum cleaner
Station 10: CSN-12821 Air Throttle Programming and Functional Test Station (2012)

Process steps:

Manual part loading
Quality control
Melexis programming
Functional testing and laser marking

Equipment:

Weber C30S screwing and feeding system
Datalogic Arex 1200-1342 laser

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