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Private Treaty Sale | VALEO | High Voltage eMotor Assembly Lines

Listing 2970004:FAL Motor Assembly and Testing Line (2) | 2021

The FAL Motor Assembly Line (2) is a fully automated system for assembling and testing electric motors. The line follows a structured layout supplied by PIA Automation and is designed for high-volume automotive production. With a cycle time of approximately 86 seconds, an OEE of around 85%, and a footprint of about 760 m², the system provides efficient and compact production capabilities. The line consists of 25 stations covering the complete assembly process. The process begins with automated loading, thermal shrinking, and cooling of components, followed by manual sealing and housing preparation. Core assembly operations include rotor magnetization, housing joining, and A-shield integration. Mechanical assembly steps such as screwing and interconnector installation are followed by integrated testing processes. End-of-line operations include electrical testing, leak testing, functional verification, and marking. Final operations cover component finishing, packaging, and reintegration. The line offers a compact yet fully capable solution for high-quality eMotor assembly.

Buyers Premium: 18%

Tax Rate on Hammer Price: 23%

Tax Rate on Buyers Premium: 23%

Listed Until Jul 7, 2026, 10:00 AM UTC

Description

Type	FAL Motor Assembly and Testing Line (2)
Year of Manufacture	2021
Condition	Used
Quantity	1

Item Description:

Lot consists of:
(1) FAL Motor Assembly and Testing Line (2)

Technical Details:
FAL Motor Assembly Line 2 – Detailed Technical Description

The FAL Motor Assembly Line 2 is a fully automated and integrated production system for the assembly and testing of electric motors, located at the Valeo CZE 2 plant in Poland. The line is engineered for high-volume automotive production and follows a structured, station-based layout supplied by PIA Automation Holding.

Basic Information
Cycle time: approx. 86 seconds per unit
TRP/OEE: approx. 85%
Total surface area: approx. 760 m²
Process Overview

The line consists of 25 sequential stations, covering the complete eMotor assembly process from component loading to final packaging and reintegration.

Initial Assembly and Housing Preparation
OP10: Robot-based loading of components
OP20: Shrinking process (heating inner housing and joining stator)
OP30: Cooling tunnel
OP40: Manual assembly of X-ring & D-ring (inner housing)
OP50: Pre-assembly of outer housing

Core Assembly and Rotor Integration
OP60: Joining inner into outer housing
OP70: Rotor magnetization and measuring
OP80: Pre-assembly of A-shield and rotor insertion

Mechanical Assembly and Integration
OP90: Wedding A-shield to outer housing
OP110: Screwing A-shield to outer housing
OP135: Manual assembly of interconnector
OP136FA / OP136PA: Counter ring insertion, cooling cover joining into eMotor, vent assembly

End-of-Line Handling and Testing
OP140: Handling to EOL loop
OP150–190: End-of-line testing
OP230/240: Leak testing (Leak test 1 & 2)
OP245: Rotation of eMotor & EM graver verification
OP260: Laser marking and stamping

Final Assembly and Packaging
OP270: Assembly of yellow plugs, transportation cover, and cap
OP280: Packaging and final control
OP290: Reintegration process

Further Information

Asset Location	Valeo Electric & Electronic Systems _{Czechowice-Dziedzice}
Delivery Conditions	EXW (Incoterms 2020)_{Sale on an as-is, where-is basis, ex location}
Payment Term	Immediately after Invoice Receipt _{If you receive a surcharge - more information on the Invoice}
Seller	Valeo Electric & Electronic Systems _{Maynards is selling in conjunction with AllSurplus and in the Name and in order and in the name of the mentioned Seller}

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