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Private Treaty Sale | VALEO | High Voltage eMotor Assembly Lines

Listing 2970001:FAL Motor Assembly and Testing Line (1) | 2020

The FAL Motor Assembly and Testing Line (1) is a fully integrated production system for assembling and testing electric motors. Designed for high-volume automotive production, the line combines automated, semi-automated, and manual operations within a continuous material flow concept. With a cycle time of approximately 86 seconds per unit, an OEE of around 85%, and a footprint of about 855 m², the system ensures efficient and stable production performance. The line consists of 25 stations covering the entire process chain from initial component loading to final packaging. The process begins with robotic loading and thermal shrinking of stator and housing components, followed by cooling and manual sealing operations. Core assembly includes housing joining, rotor magnetization, and A-shield integration. Subsequent steps involve mechanical assembly operations such as screwing and interconnector installation. The line integrates comprehensive end-of-line testing, including electrical tests, leak tests, rotation checks, and marking processes. Final stages include assembly of protective components, packaging, and reintegration handling. This line represents a complete, high-throughput solution for automotive eMotor assembly with integrated quality assurance.

Buyers Premium: 18%

Tax Rate on Hammer Price: 23%

Tax Rate on Buyers Premium: 23%

Listed Until Jul 7, 2026, 10:00 AM UTC

Description

Type	FAL Motor Assembly and Testing Line (1)
Year of Manufacture	2020
Condition	Used
Quantity	1
HS Code	12334567

Item Description:

Lot consists of:
(1) FAL Motor Assembly and Testing Line (1)

Technical Details:
FAL Motor Assembly Line 1 – Technical Description

The FAL Motor Assembly Line 1 is a fully integrated production system for the assembly and testing of electric motors, located at the Valeo plant in Poland. The line is designed for high-volume automotive production and combines automated, semi-automated, and manual processes within a continuous material flow layout.

Basic information:
Cycle time: approx. 86 seconds per unit
TRP/OEE: approx. 85%
Total surface area: approx. 855 m²
Process Overview

The line consists of 25 sequential stations covering the complete assembly process from component loading to final packaging and reintegration.

Initial assembly and housing preparation:
OP10: Robot-based component loading
OP20: Shrinking process (heating inner housing and stator joining)
OP30: Cooling tunnel
OP40: Manual assembly of X-ring and D-ring
OP50: Pre-assembly of outer housing

Core assembly and rotor integration:
OP60: Joining inner into outer housing
OP70: Rotor magnetization and measurement
OP80: Pre-assembly of A-shield and rotor insertion
OP90: Wedding A-shield to outer housing
OP110: Screwing A-shield

Intermediate assembly and component integration:
OP135: Manual interconnector assembly
OP136FA / OP136PA: Counter ring insertion, cooling cover joining, vent assembly

End-of-line handling and testing:
OP140: Transfer to EOL loop
OP150–190: End-of-line testing
OP230/240: Leak testing (test 1 and test 2)
OP245: Rotation test and EM graver verification
OP260: Laser marking and stamping

Final assembly and packaging:
OP270: Assembly of plugs, transportation cover, and cap
OP280: Final control and packaging
OP290: Reintegration process

Further Information

Asset Location	Valeo Electric & Electronic Systems _{Czechowice-Dziedzice}
Delivery Conditions	EXW (Incoterms 2020)_{Sale on an as-is, where-is basis, ex location}
Payment Term	Immediately after Invoice Receipt _{If you receive a surcharge - more information on the Invoice}
Seller	Valeo Electric & Electronic Systems _{Maynards is selling in conjunction with AllSurplus and in the Name and in order and in the name of the mentioned Seller}

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